FINITE ELEMENT ANALYSIS

Section VIII, Division 1 & 2

     Section VIII of the ASME Boiler and Pressure Vessel Code (BPVC) sets forth design and construction requirements for pressure vessels. Division 1 of Section VIII covers vessels that operate at pressures between 15 and 3,000 psi, while Division 2 covers vessels that operate at pressures above 3,000 psi. At FEAtech, we have extensive experience in designing pressure vessels that comply with both Division 1 and Division 2 of Section VIII.

     When designing pressure vessels, we employ both classical methods and finite element methods to ensure that the vessel meets the rigorous requirements set forth by Section VIII of the ASME Boiler and Pressure Vessel Code. Classical methods are used to determine the thickness of the vessel walls based on the design pressure and temperature, as well as other relevant factors such as material properties and vessel dimensions. Finite element methods, on the other hand, are used to qualify vessels that can not be qualified using Section VIII, Division 1 rules using analysis rules under Division 2.

     Our team of experienced engineers has a deep understanding of both classical and finite element methods and can use these techniques to design pressure vessels that are safe, reliable, and compliant with Section VIII. We use advanced software tools to model the vessel and simulate its behaviour under various load conditions, including pressure, temperature, and vibration for static and transient cases.

     At our engineering firm, we take compliance with Section VIII very seriously. Whether we are using classical methods or finite element methods, we take a rigorous and thorough approach to design, ensuring that the vessel is safe and reliable under all operating conditions. We work closely with our clients to understand their specific needs and requirements and deliver personalized service to ensure that their pressure vessel is designed to meet their exact specifications.

Pressure Vessel, Tank Design

     FEAtech specializes in designing pressure vessels and tanks that are safe, reliable, and compliant with industry standards and regulations. When designing these critical components, we employ both classical methods and finite element methods to ensure that they meet the rigorous requirements of the ASME Boiler and Pressure Vessel Code, API standards, and other applicable codes and standards.

     Classical methods are used to determine the thickness of the vessel or tank walls based on the design pressure, temperature, and other relevant factors such as material properties and vessel dimensions. Finite element methods, on the other hand, are used to qualify parts and equipments that can not be qualified using classical methods under various operating conditions, such as pressure, temperature, and vibration. By using both classical and finite element methods, we can ensure that the vessel or tank is designed to withstand a wide range of operating conditions and can be operated safely and reliably over its entire service life.

     Our team of experienced engineers has a deep understanding of both classical and finite element methods and can use these techniques to design pressure vessels and tanks that meet the specific needs and requirements of our clients. We use advanced software tools to model the vessel or tank and simulate its behavior under various load conditions, ensuring that the design is optimized for performance and safety. Whether we are designing a pressure vessel or tank for a processing plant, a power generation facility, or any other application, we take a rigorous and thorough approach to design, ensuring that the final product meets the highest standards of quality and reliability.

CAD Modelling of Parts & Prototyping

     FEAtech offers CAD modelling and prototyping services for clients that is applicable to a range of industries, from automotive to consumer electronics and consumer products. Using the latest design tools and techniques, we can quickly and accurately create 3D models of parts and create prototypes, allowing clients to visualize and test their designs before moving to production.

     In our CAD modeling process, we employ both classical methods and finite element methods to ensure that the parts and prototypes we design are optimized for performance, durability, and manufacturability. Classical methods are used to determine the best design parameters, such as material selection, tolerances, and manufacturing methods. Finite element methods are used to qualify the parts that can not be qualified otherwise.

     In addition to CAD modeling, we also offer prototyping services, using advanced manufacturing techniques such as 3D printing, and CNC machining to create physical prototypes that can be tested and evaluated in real-world conditions. Our prototyping process allows clients to refine their designs and make necessary modifications before moving to production, reducing the risk of costly errors or delays. With our CAD modeling and prototyping services, we can help clients bring their ideas to life and deliver innovative products that meet their specific needs and requirements.

Design to-your-Code using FEA

     At FEAtech, we specialize in providing design-to-your-code services using finite element analysis (FEA) techniques. We understand the importance of meeting code requirements for structural integrity and safety, and we work closely with our clients to ensure that their designs meet all relevant codes and standards. Using FEA, we can qualify structures and components under various load conditions, such as stress, strain, and fatigue, ensuring that the design is robust and reliable.

     Our team of experienced engineers and designers has extensive knowledge of various codes and standards, including ASME, ASTM, AISC, and API codes. We use this expertise to ensure that our designs meet all relevant codes and standards and can provide design certifications as necessary. By designing to code, we can help our clients save time and money by avoiding costly rework or delays due to non-compliance issues.

     Using FEA, we can also optimize designs for performance, efficiency, and cost-effectiveness. By simulating different design configurations and load conditions, we can identify the most effective design solutions that meet our clients’ specific needs and requirements. Our design-to-your-code services using FEA allow us to deliver customized solutions that meet the highest standards of safety, quality, and performance.

Qualify Existing or Replacement Equipment

     At FEAtech, we offer equipment qualification services using finite element analysis (FEA) techniques. Whether our clients are looking to qualify existing equipment or replacement equipment, we can provide a comprehensive assessment of the equipment’s structural integrity and performance.

     Our team of experienced engineers and designers has extensive knowledge of FEA and can apply it to a wide range of equipment, including pressure vessels, piping systems, pumps, valves, and more. We use state-of-the-art software and tools to perform accurate and reliable simulations and provide our clients with detailed reports and recommendations. By qualifying equipment using FEA, we can help our clients ensure that their equipment meets all relevant codes and standards and is safe and reliable for use.

     In addition to equipment qualification, we also offer design optimization services to help our clients improve the performance and efficiency of their equipment. By simulating different design configurations and operating conditions, we can identify the most effective design solutions that meet our clients’ specific needs and requirements. Our expertise in FEA and equipment design allows us to deliver customized solutions that maximize our clients’ return on investment and ensure the long-term success of their operations.